This is a high-quality and stability intelligent cutting equipment independently developed by AMOR engineers, and has been selected, used and approved by 1000+ customers. This machine uses high-quality accessories, rigorous installation technology and scientific mechanical design to ensure the stable quality of the machine and the accuracy of long-term use. Let us explain the superior performance of this machine in detail from three aspects of machine configuration, installation details and mechanical design:
1.HIGH-QUALITY ACCESSORIES CAN PRODUCE EXCELLENT MACHINES:
1.1 All motors of the machine adopt Japanese Mitsubishi servo motors. The mot vor is the core component that guarantees the stable, high-speed, and continuous operation of the machine, just like the relationship between the engine and the car, so choosing a high-quality motor is the first step to produce a good machine. Mitsubishi servo motor has the characteristics of high precision, high speed and high stability, which can well meet the processing characteristics of the oscillating knife cutting machine for instant acceleration, fast cutting and long-lasting cutting. In addition, Mitsubishi Electric also has super adaptability and good heat dissipation performance, which is suitable for continuous work in extreme cold and high temperature environments.
The first is the choice of motor
1.2 All pneumatic execution, control and processing components are equipped with Taiwan AIRTAC brand and German FESTO as standard, with stable performance and long service life. The effective action of electrical components is up to 30 million times, which can well meet the punching and feeding of the knife cutting machines. The use of functions ensures the good performance of the machine for long-term use.
1.3 All electrical components adopt the CHNE brand. The brand has 35 years of experience in the production of electrical components. It is the largest manufacturer of low-voltage electrical appliances in Asia and has passed the China 3C product certification. It has stable performance, high voltage resistance, low drive power and The advantage of strong flow capacity. If the customer has special requirements, it can also meet other brands of electrical components, such as SCHNEIDER.
1.4 The X-axis and Y-axis of the machine adopt SP-level linear guides of Taiwan PMI brand, use German high-quality steel, 45 degree ball design, good wear resistance, and can reduce friction to 1/20 -1/40 of ordinary guides. And has a strong pressure resistance, fully meet the high-speed, high-precision and high-load working characteristics of the oscillating knife cutting machine.
1.5 The Z-axis linear module adopts the Taiwan HIWIN brand, integrates an aluminum alloy profile frame, high-precision ball screws and linear guides. It has light weight, small footprint, fast lifting speed, high repeatability and long service life. The characteristics meet the requirements of different customers for the combination of cutting tools, reduce the pressure of the cutting tools on the machine beam during high-speed operation, and ensure the stability of the machine’s continuous work.
1.6 The rack adopts high-precision Taiwan YYC helical rack with 1.2 molds, which has the characteristics of stable operation, low noise, high precision and long life, which ensures the high speed, high precision and long-term operation of the CNC oscillating knife cutting machine. The surface of the rack has been treated with an oxidation layer, which can be adapted to work in high-temperature and humid environments, which are longer than transport at sea, and avoid rust and corrosion on the surface of the rack.
1.7 The motor signal transmission cable adopts the German IGUS brand, which is strong, soft, and durable. It overcomes the damage to the cable caused by the high-frequency reciprocating operation of the oscillating knife cutting machine and ensures the continuous and stable output of the motor signal.
2. AMOR HAS EXPERIENCED ELECTRICAL ENGINEERS AND MECHANICAL INSTALLATION ENGINEERS. The products have undergone continuous market verification and continuous improvement, making every detail of the machine so perfect.
2.1 The vacuum adsorption design of 1+1 mode, for cutting materials with high hardness or good air permeability. In order to ensure that the materials are firmly fixed on the work surface during processing, a 2X5.5KW full-surface vacuum adsorption system is specially configured to ensure The strong suction power, overcomes the problem that the single vacuum suction system has small suction power and the partition suction cannot meet the cross-regional cutting of large-size pieces. At the same time, in order to avoid the pressure caused by the vacuum adsorption system on the electricity environment when the vacuum adsorption system is started, we have adopted start sequentially in the circuit design to ensure the smooth operation of the CNC oscillating knife cutting machine.
2.2 The Y-axis beam of AMOR CNC oscillating knife cutting machine adopts the extrusion process of aluminum abrasive tools, which solves the problems of low load-bearing, rough casting and machine tool planing of ordinary aluminum beams. In addition, the weight of the extruded aluminum beam is lighter, which can ensure the high-speed movement of the vibrating knife during processing, reduce the wear of the transmission components due to the mechanical inertia when braking, and meet the high-precision and high-speed cutting of the vibrating knife cutting machine.
2.3 Scientific wiring, we will reasonably arrange the circuit according to the voltage that the machine’s control board and electrical components can withstand, reduce the electrical load of the control board, ensure the reasonable power supply of the machine parts, and achieve vibration knife cutting machine internal wiring control cabinet is tidy and organized. In addition, each cable has a code, which is convenient for later machine maintenance.
2.4 The supporting foot of the machine adopts the structure design of Fuma wheel. Compared with ordinary foot, it is more beautiful, has strong bearing capacity, and can adjust the height flexibly, ensuring the balance of the force on each position of the oscillating knife cutting machine, reducing The body shakes during high-speed operation.
2.5 The drag chain is made of nylon material, which has the advantages of good toughness, flame retardant and silent, and will not break even in a cold working environment.
2.6 The work surface is composed of a monolithic aviation aluminum honeycomb adsorption platform and felt. The aviation aluminum adsorption platform has high flatness (up to 10 filaments), light weight, heavy load bearing (50 kg load, no deformation), and uniform suction; the felt is made of imported high-quality fibers, with uniform thickness, high density, and air permeability Good performance and long service life.
2.7 There are safety protection switches and red light sensor system around the machine beam. When the machine is working fast, whether it is the operator touches or the material is lifted, the oscillating knife cutting machine will automatically stop working to protect the safety of the operator , And also avoid the waste of materials.
2.8 The machine is equipped with an oil injection system. Customers can add lubricating oil to lubricate the guide rail and rack at intervals to ensure the smooth operation of the oscillating knife cutting machine.
3. in addition to choosing high-quality accessories and ensuring a good installation process, THE MACHINE BED IS OF DECISIVE IMPORTANCE TO THE OVERALL PERFORMANCE OF THE OSCILLATING KNIFE CUTTING MACHINE.
3.1 The bed frame of AMOR Oscillating Knife Cutting Machine adopts 5mm thickness and 120mm diameter steel pipe integrally welded. Every 80-100mm span, X and Y axis directions are added with load-bearing supports. Cast iron with a thickness of 60mm is used at the position where the rack is installed and processed by a gantry machining center. It has the characteristics of self-heavy weight, good load-bearing capacity and high hardness, which ensures the high-speed, continuous working accuracy and stability of the vibrating knife cutting machine. We promise that the machine tool will not deform for 10 years.
3.2 For the transmission of the X axis, we have symmetrically installed rack and pinion and servo motors on both sides of the machine beam to achieve dual rack and pinion transmission and dual servo motor drive. The double-sided drive ensures the balance of the force on the beam and the synchronous operation of the beam, ensuring good accuracy in continuous use of the machine.
Amor adheres to the production of high-quality CNC oscillating knife cutting machine, to help more customers achieve high-efficiency, intelligent processing, reduce the dependence of production on workers. If you want to know more about Amor CNC oscillating knife cutting machine information and professional solutions, please contact us, we look forward to working with you.
